| Customization: | Available |
|---|---|
| After-sales Service: | Online |
| Driven Type: | Electric |
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wire manufacturing machine 1250 cabling winding machine
Split motor+large bearing support+PLC control+end shaft winding
Technical Specifications
2 Main technical parameters
2.1 Single wire diameter Φ 10 ~ Φ 30mm
2.2 Maximum outer diameter after twisting: Φ 80mm
2.3 Cable pitch (infinitely adjustable) 103-3600mm
2.4 Maximum rotational speed of the hinge: 50r/min
2.5 Maximum rotational speed around the package head 650r/min
2.6 Wrap pitch (infinitely adjustable) 20-208mm
2.7 Steel head maximum speed 550r/min
2.8 Steel belt armor pitch infinitely adjustable
2.9 Maximum traction line speed 45m/min
2.10 Maximum Traction Force 3000kg
2.11 Cable reel specifications PN1250 (5 units)
2.12 Cable reel specifications PN1250~PN2500
2.13 Twisted body rotating motor power 37KW (AC variable frequency motor)
2.14 Wrapping motor power 7.5KW (AC variable frequency motor)
2.15 Steel belt armored motor 15kW (AC variable frequency motor)
2.16 Traction motor power 15KW (AC variable frequency motor)
2.17 Equipment Center Height 1000mm
3. Main components of the equipment
3.1 One set of Φ 1250/1+1+3 twisted coils
3.2 Double row line mold base 1 set
3.3 One set of double wound packaging with a diameter of 600
3.4 One set of Φ 800 steel strip armor device
3.5 Mechanical and electronic meter counter 1 set
3.6 Φ 2000 traction device 1 set
3.7 Φ 2500 end shaft cable, 1 set
3.8 Electrical control system 1 set
3.9 Safety Shield 2 sets
4.Technical parameters and structure of each main component
4.1 Ø 1250/1+1+3 disc twisted body
4.1.1 Cable reel specification PN1250
4.1.2 Maximum Load Capacity 10T
4.1.3 Maximum rotational speed of the hinge: 50r/min
4.1.4 Twisted body rotating motor power 37KW (AC variable frequency motor)
The 4.1.51+1+3 coiling cage consists of a separate wire coiling frame with a diameter of Φ 1250, a coiling frame with a bow wire with a diameter of Φ 1250, and a three coiling cage with a diameter of Φ 1250.
4.1.6 The Φ 1250 individual wire reel frame is a cradle style front and rear double support structure. The wire cores on the wire reel are threaded through the bow plate and the twisted spindle, and the threading tubes are distributed inside the spindle. By using a manual clutch, it can rotate synchronously with the Φ 1250 three disc twisted body, or be fixed in place to achieve untwisting and twisting of circular wires, untwisting and twisting of fan-shaped wires, and parking operation.
4.1.7 The Φ 1250 cable tray with bow is a cradle style front and rear double support structure. The wire core of the tray is threaded through the main shaft of the hinge, and the threading tube is distributed inside the main shaft. By using a manual clutch, it can rotate synchronously with the Φ 1250 three disc twisted body, or be fixed in place to achieve untwisting and twisting of circular wires, untwisting and twisting of fan-shaped wires, and parking operation.
4.1.8 The three disc twisted body with a diameter of 1250 adopts double support of front and rear bearing seats, and the wire reel frame is evenly distributed on the same circumference, arranged in a horizontal structure. The incoming end is supported by self-aligning roller bearings, while the outgoing end is supported by short cylindrical roller bearings. The spindle is made of high-quality seamless steel pipe, annealed, and connected to the spindle using a combination of flat keys and expansion sleeves. Driven by a separate AC variable frequency motor, the box has a two speed variable speed function, variable frequency control, and has left and right rotation function. The gear train mechanism realizes the operation of untwisting and twisting circular wires, non untwisting and twisting fan-shaped wires, and parking.
4.1.9 The wire reel frame is a welded component, which adopts end shaft manual clamping and loosening of the wire reel, and has mechanical locking protection function.
4.1.10 Pre twisting function: The individual wire reel frame, the return pantograph wire reel frame, and the 3-reel twisted cage wire reel frame all use electric pre twisting and operate without stopping.
4.1.11 Mechanical friction control for wire tension, with manual adjustment of tension magnitude.
4.1.12 Pneumatic brake.
4.1.13 There are 12 filling rope release rods installed at the output end of the twisted body. Specification: Ø 300 × Ø 30 × 300mm
4.2 Double row line mold base
4.2.1 There are two parallel mold bases in total.
4.2.2 Hand wheel screw movement adjustment and parallel distance.
4.3 Φ 600 double coil wrapping device
4.3.1 Specification of reel
Disk diameter, aperture width, Φ 600, Φ 80 (15-80) mm
4.3.2 Number of reels: 2 reels
4.3.3 Maximum speed of package head 650r/min
4.3.4 Belt pitch (infinitely adjustable) 20-208mm
4.3.5 Wrapping motor 7.5KW (AC variable frequency motor)
4.3.6 Tape tension 2.5-15kg
4.3.7 Packaging materials: polyester tape, non-woven fabric, aluminum-plastic composite tape, glass cloth, semiconducting cloth, etc.
4.3.8 The head structure of the package is a half cut type, driven separately by an AC variable frequency motor, controlled by variable frequency, and has the function of left and right rotation.
4.3.9 Mechanical friction control of belt tension. Equipped with mechanical tension feedback function.
4.3.10 Adopt pneumatic braking device.
4.3.11 It has a strip stop function.
4.3.12 The protective cover adopts an axial push-pull structure.
4.4 Φ 800 steel strip armor device
4.4.1 With disc diameter of Φ 800mm
4.4.2 Core filling specifications for steel strip
Outer diameter × aperture × width Φ 200 × Φ 120 × (15-60) mm
4.4.3 Number of reels: 2 reels
4.4.4 Maximum speed of armor head 550r/min
4.4.5 Steel belt armor pitch infinitely adjustable
4.4.6 Wrapping motor 15KW (AC variable frequency motor)
4.4.7 Belt tension 2.5-30kg
4.4.8 The packaging material is steel strip.
4.4.9 The armor head structure is a half cut type, driven separately by an AC variable frequency motor, controlled by variable frequency, and has the function of left and right rotation.
4.4.10 Tape tension mechanical friction control, adjustable tension size.
4.4.11 Adopt pneumatic braking device.
4.4.12 has a complete parking function.
4.4.13 The protective cover adopts an axial sliding door structure.
4.5 Mechanical and electronic meter counter
4.5.1 Meter wheel circumference 1000mm
4.5.2 Meter accuracy error ± 0.3%
4.5.3 Maximum meter length 9999m
4.5.4 Meter wheel single active, double wheel structure, horizontal installation; There is a buffer spring at the clamping wheel, and there are wire rollers for both incoming and outgoing lines.
4.5.5 It has mechanical and electronic meter counting functions.
4.6 Φ 2000 traction device
4.6.1 Applicable cable outer diameter: Φ 5 to Φ 80mm
4.6.2 Pulling wheel diameter 2000mm
4.6.3 Maximum traction line speed 45m/min
4.6.4 Pulling Wheel Extension Length 6280mm
4.6.5 Motor power 15kW (AC variable frequency motor)
4.6.6 Traction variable speed series infinitely adjustable
4.6.7 Traction pitch range 1000-3600mm
4.6.8 adopts single wheel traction, supplemented by groove type wire pushing rings, which can adapt to cables of different diameters. The pitch transformation is completed by PLC operation, with a wide range of pitches to meet various cable pitch requirements.
4.6.9 The traction motor is an AC variable frequency motor with variable frequency control.
4.7 Φ 2500 end shaft cable
4.7.1 Cable reel specifications PND1250-2500
4.7.2 Receiving motor 60N · m
4.7.3 Maximum Load Capacity 12T
4.7.4 Pulling Wheel Extension Length 6280mm
4.7.5 Maximum winding speed 84.45m/min
4.7.6 End shaft structure, electric lifting; Electric clamping or loosening of wire reels.
4.7.7 The winding adopts a torque motor, and the winding tension can be set and adjusted.
4.7.8 Cable speed tracking and rewinding speed; The cable speed is infinitely adjustable.
4.8 Electrical Control System
4.8.1 The power supply of this machine is a three-phase five wire system, 380V ± 10% 50Hz, and a single-phase control voltage of 220V.
4.8.2 The whole machine linkage adopts fieldbus control, and uses PLC and touch screen to coordinate the operation of each part of the motor.
4.8.3 Various process parameters can be set, modified, and displayed on the touch screen.
4.8.4 The electrical control cabinet is equipped with a smart meter
4.8.5 The machine is equipped with the following protective components
4.8.5.1 Fault alarms of various speed control devices;
4.8.5.2 Cable over travel protection;
4.8.5.3 Protective cover safety protection;
4.8.5.4 Air pressure undervoltage protection.
5. Requirements for gas sources to be provided and others
5.1 Air pressure 0.6MPa
5.2 Gas volume 1.0m ³/min
5.3 Compressed air should be dry, free of impurities and dust.
5.4 Total installed capacity 106kW
5.5 Equipment noise ≤ 85dB
5.6 Environmental temperature -5~40 ºC
5.7 Environmental humidity: The relative humidity of the air shall not exceed 85% (when the temperature is 20 ºC± 5 ºC)
6 Mechanical and Electrical Accessories
6.1 The bearings are made of Ha, Wa, and Luo products.
6.2 The motor adopts domestic famous and excellent products.
6.3 The communication driver adopts domestic Huichuan products.
6.4 PLC adopts Huichuan products.
6.5 The touch screen adopts Kunlun Tong products.
6.6 The main low-voltage electrical components are made of Chint products.
7 Equipment Random Technical Data
7.1 General drawing 1 copy
7.2 Foundation drawing 1 copy
7.3 Electrical piping diagram 1 copy
7.4 Electrical wiring table 1 copy
7.5 Electrical schematic diagram 1 copy
7.6 Operation and Maintenance Manual 1 copy
7.7AC driver manual 1 copy
7.8 Bearing List 1 copy
8 Equipment operation direction:
Right mobile phone, facing the device for operation, left side for wire release, right side for wire retraction ()
Left mobile phone, facing the device for operation, with cable on the right and cable on the left
9 Equipment colors: Main color (including protective cover) RAL5015, rotating part orange red RAL2004, electrical control cabinet RAL7032.
Please provide the user with a standard line diagram for confirmation.
11 Wires, cables, and wiring work:
The wiring work and wires and cables inside the body and electrical control cabinet shall be borne by the supplier,;
11.2 All wiring work and wires and cables between machines, between machines and electrical control cabinets, and between electrical control cabinets shall be borne by the customer.
| Specification choose type | Hysteresis tension or mechanical tension |
| shape type | multiple motor drives or Driven by line shaft |
This series of cable forming machinecan be used to make various cross sections of multi-core polyvinyl, low voltage cables and medium and high voltage crosslinked cables of plastic force cables and rubber cables. lt can also be used for cable and mining cable cabling.
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